Iron Cross RC RG Instructions

The Iron Cross RC Rocket glider kit is based on a top secret WW1 Rocket powered mid wing monoplane interceptor.  It has a graceful birdlike swept wing with scaloped trailing edges, a ww1 styled vertical stab,  and an open cockpit.    It comes with a plastic nose cone, 2.6″ white tubing for the body,  Depron  wing and 6mm depron tail surface.  The wing is pre-grooved for the spar, control surfaces are pre-hinged, and the body tube is pre slotted for the vertical stab and partially slotted for the wing. Please refer to the General information for all kits tab above, then read these instructions completely before starting assembly.   CG location for rocket flight:  13 7/8″ forward of the rear end of the body tube.   33″ long, 23″ wingspan,  10.75-11 oz rtf.(painted)

 

Unpacking your kit:

The kits are packed to protect them in shipping, but the contents are fragile so unpack carefully.  Carefully cut the tape holding the tubes in the box, then unwrap/lightly cut the plastic wrap to free the tubes, the spar may be packed in the tubes and the baggie with the little parts and nose cone will be in the tubes as well.  Carefully cut the tape holding the cardboard wing protector in the box and carefully remove it, don’t pull hard or bend it.  Then carefully cut the tape holding the cardboard top piece to the bottom.  There may be some sticky tape holding the cardboard to the bottom cardboard piece, carefully peel it being sure not to bend anything.  Once the top cardboard is free you can see the foam wing/tail parts, there are little fragile pieces in here, so unwrap carefully.  It may be best to use an exacto to lightly cut the plastic wrap and carefully remove it without cutting into the foam.  Make sure everything is free before you remove the pieces to avoid breaking anything.  Kits contain one or two scrap pieces for repairs if you damage anything in construction or flight, just cut and patch in a spare piece of the foam if needed using foam safe CA+.

Welcome to the world of rocket boosted radio control gliders.  This is not a model for a novice RC pilot, but anyone who is comfortable with RC flying of a medium speed model should be fine.  Read through the instructions, look at the photos and be sure you understand the step before committing to cutting or glue.

Identify all pieces, the kit should contain:

1  wing

1 Nose Cone

1 vertical stabilizer

1 wing spar

2 control horn​s/Pushrods

2 Body Tubes​

Motor mount

3  13/16″ x 2.5″ wide strips to center the motor tube

Velcro(for battery and rx/bec attachment)

2 Rail buttons with t nuts/screws

Blenderm Tape

Lead weight

 

Notes before starting:

Foam safe CA+(Bob smith super gold + is good) is the only glue recommended for construction.  You will also need foam safe accellerator to set the glue.

You may use 220-320 grit sandpaper and a sanding block to slightly round the edges of the foam if you prefer before gluing the wing and vertical stab in place.  Do any sanding before assembly.

Assembly:

  1. Using an X-Acto, cut out the hole in the rear and front rail button locations marked on the the tube to fit the t nuts.  Insert the T nuts from the inside of the tube and install the T nuts, rail buttons and screws, don’t tighten them down really hard, just snug enough to not come out.   It may be helpful to set the t nut on a ruler, and insert it into the body tube, then press into the hole from the inside then start the screw and rail button pieces.  It may be helpful to have someone hold the tube for you.
  2. Body Tubes.   One tube will have a coupler pre-glued in place.  Glue the other tube onto the coupler, make sure the small arrow marks are aligned on the two tubes, that will ensure wing line marks are properly aligned.
  3. Carefully cut through the coupler to complete the wing slot in the body tube on both sides.
  4. Unfold the wing and glue the center taped joint with CA+.  Glue the spar in the slot, then when set, apply blenderm tape over the center joint and the spar.
  5. Test fit the wing in the wing slot, sand or trim as needed so it does not drag on the wing and make grooves in the foam.  Insert the wing from the right side. The right side wing slot has a small tab which allows the wing to rotate into place, after it is in place you can fold the little tab back behind the wing.  Make sure the wing is centered and glue in place.  The body tube may tend to flatten somewhat so you may need to squeeze the tube a little to make sure the tube stays round as you glue it in place.
  6. Glue the vertical fin into place and make sure the vertical fin is straight up and down using a triangle or something similar.  Apply a light filet to both sides of the vertical stab on the inside and outside of the body tube.
  7. Glue three 2.5″ long foam strips on  the motor tube using foam safe CA+.  These help center the motor tube in the body tube once you insert it into the body tube.    Note the tabs will be on the sides and bottom of the tube, the fin tab will make contact on the top of the tube. Refer to the picture.
  8. Test fit the motor mount into the body tube and under the fin tab.  Make sure it fits, or sand the foam tabs lightly.  Glue the motor tube in place, it will inset about 1/2″ from the end of the body tube.   Put a fillet on each side of the motor mount tabs and fuselage,  NOTE*** the motor hook is glued at the front, make sure you have the front forward when you glue it in place.  Make sure the vertical stab stays vertical.
  9. Note that there should be two holes on each control surface.   Apply CA+ to each of the control horns and press them in place in the underside of each control surface into the pre-made holes.  The control horn holes face forward and the pushrod should be closest to the body tube.  Apply a fillet around the control horn on the the prongs on the bottom of the wing to lock them in place.​
  10. (On later kits the rail buttons were moved to the side of the model and the skids are not included/necessary) If they are included, Insert a skid in front of each rail button on the marked lines.  Make sure the skids are vertical and don’t interfere with the rail buttons.

the basic construction of the airframe is complete.

Radio Installation

Note:  Your radio needs to be configured for Delta mixing, this means that the servo arms will move the same direction during elevator stick movement and opposite for aileron stick movement.  Connect your servos to the receiver one in the aileron connection and one on the elevator connection and apply power.   Use a servo arm at least 9/16” long and with holes small enough that there won’t be slop with the pushrod wire when installed.  I use the hole furthest out on the servo arm, to maximize movement. On some servos there are a long two-ended servo arm, you can trim off one end and use that arm to get sufficient length.   Zero out any trim settings on the transmitter.

  1. Connect each servo to a pushrod.  If the pushrod is too tight, you can use twist an X-Acto knife in the servo arm hole to make it larger, but be careful and do not make it too large.  The servo should be next to the body tube on the bottom of the wing, with the servo electrical wire pointing forward and the servo arm pointing toward the wing tip.  Hold each servo in place so that the control surfaces are centered.  With the model right side up look at it from the rear.  Moving the transmitter stick back(up elevator) should move both elevons up.  Moving the transmitter stick to the right should move the right elevon up and the left elevon down.   If you can’t get the servo reversing to give you the right polarity try swapping aileron/elevator inputs to the receiver or turning the servos over and swapping the servo arms to the other side of the output shaft.  If that is correct, continue.
  2. The servos may be attached to the model using double back servo mounting tape(not included) or by directly gluing the servo to the wing with foam safe CA+.  Double back servo tape can loosen over time and with exposure to heat, I prefer to glue the servo in place.  With the radio still on, put a moderate amount of glue on the servo, being careful not to get any near the output shaft, and set it in place on the model next to the body tube keeping the control surface centered.   Do the same to the other side.  Make sure the glue is set before continuing. Note**  The servo wire should point toward the front of the model.    Apply a fillet of glue around the servo/wing to help secure it and let it cure being careful not to get any glue near the output shaft of the servo.
  3. Attach a 12″-18″ servo extension to each servo. You just need to be able to route the wire to the front of the tube to attach it to the receiver.
  4. Make a 1/8″ wide by 1/2″ long slot in the body tube on each side of the body tube near the servo and pass the wires through to the inside and toward the front.  On my model I just made a U shaped cut, folded the cardboard forward, inserted the wire then folded the cardboard back over the slot/wire.  I then glued the cardboard tab in place. See photo for more clarity.  I taped the servo wires down to the wing using the blenderm tape.
  5. Re-Attach the servo wires to the receiver and make sure they are going the right direction.
  6. Make sure the control surfaces are centered, use trims if needed.  Now measure the control surface movement.  Full elevator movement should be 3/4″ in each direction, aileron movement should be 1/2″ in either direction.  Sometimes the foam has a slight curve to it at the wing tips, it won’t affect flight performance.  When setting the control surfaces for neutral use the middle of the wing as your guide for what is level.
  7. If you have a flap/elevator mix you can program up elevator trim for boost and glide.   If you can’t set the up elevator trim to a switch on your radio you’ll have to manually put in boost and glide trim using the trim tabs which is hard to do while flying the model.  My model needed slight down trim for boost and about 3/16″ to 1/4″ of uptrim for glide.
  8. Use the included Velcro to attach the receiver insde the body tube far enough in that the nose cone won’t hit it. This allows you to be able to remove and replace the receiver if needed for repairs or for removing the servo wires.
  9. I attached the battery inside the nose cone on the bottom  of the shoulder with velcro.
  10. The windscreen is made from cardstock included in the kit, curved to shape and glued to the fuselage.
  11. I can only recommend testors/model master enamel spray at this time, others I’ve tried damage the foam surface.  I recommend flat colors as they dry faster and the surface imperfections of foam aren’t as noticable.
  12. The Model is painted flat red, I masked off the tail and 5″ wide sections on the wing spaced about 3″ out from the center.
  13. Install the receiver and battery
  14. Insert your heaviest loaded rocket motor into the motor mount
  15. Support the model upside down at the balance point indicated for boost.  Glue pieces of the included lead weight  in the nose or tail as needed to balance it. Do not try to fly the model too nose or tail heavy.  Remember, a nose heavy model flies poorly, a tail heavy model flies once
  16. If you choose to use the stickershock markings, after application use a hair dryer on hot to warm the markings and them push them down into the foam surface with your finger.  They will really conform and stick down well.
    1. The white strip goes right in front of the wing.  I put a black strip on each end of the white stripe, then applied the 1.75″ iron crosses on each side.  If you don’t get the white strip perfectly aligned, the black stripes can help hide the mismatch on the bottom.
    2. Apply the medium iron crosses on each side of the tail
    3. Apply the large iron crosses to the top  of the wing.
    4. Apply a black stripe on each side of the white wing strips, this helps to hide any bleed under from the masking.
    5. Apply a thin black strip at the front of the body tube.
    6. Apply the nose arrows on each side of the nose cone.
    7. Apply the two machine guns in front of the cockpit.
    8. Apply the silver stripe on the rear of the body tube.
    9. Apply the silver windscreen to your windscreen.

Flying:  See the General Instruction link at the top for flying instructions.  Be ready on the first few flights to keep the model straight till you have the trims set perfectly for boost and glide.  

 

The photos below are for reference but please read through and follow the steps in order as the text is written.

 

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